UME
Dimensional Laboratory
About Us
The working areas of the Dimensional Laboratory are related to the meter, the measure of length. The meter is the SI unit, redefined in 1983 as the distance light travels in a vacuum in 1/299 792 458 seconds. This unit is obtained by stable lasers in the UME Time-Frequency and Wavelength Laboratory. The Dimensional Laboratory aims to achieve traceability by comparing laser interferometers used for measurement purposes with these stable lasers and to provide the best measurement uncertainties through reference measurement devices and transfer standards, and to transfer the length unit meter and angle unit radians to the industry.
Fields of Activity
The laboratory continues its activities in 6 different fields of study in engineering and dimensional metrology.
Gauge Blocks and Interferometric Measurements Laboratory
The dimensions of materials can be measured by comparing them to internationally recognized wavelength standards using the interferometric measurement method. This provides a direct link to the SI unit of length, the Meter, as defined by international organizations. With the interferometric method, the wavelengths of the laser sent along the object to be measured are counted and interpolated with special methods, and the measurement is performed in the measurement range from tens of meters to nanometer dimensions.
Calibration of gauge blocks with high class values is performed by interferometric method. Calibration of gauge blocks up to 300 mm in length is performed by comparison with two stable lasers of different wavelengths in an automatic gauge block interferometer. Calibration of 100 mm to 1000 mm gauge blocks can be performed with a high accuracy long gauge block comparator as well as with a UME-made Köster interferometer in the Time-Frequency and Wavelength Laboratory. In addition, short gauge block calibrations are performed by interferometric or mechanical method upon request.
Planarity measurements and retroreflector calibrations of optical surfaces (optical flats, mirrors, platens, etc.) are performed with a planarity interferometer, which can measure the surfaces of parts up to 150 mm in diameter.
Angle Measurements Laboratory
The SI unit of angle is "radians" and is defined as the angle seen by the arc equal to the radius in a circle. In the industry, the degree unit (°) is used in angle measurements. The degree unit is obtained by dividing a full circle (2π radians) into 360 equal parts. The minute (') is obtained by dividing the degree into 60 equal parts and the arc second unit (") is obtained by dividing it into 3600 equal parts. There is no basic primary standard for angle and traceability is achieved by dividing the circle (360 degrees) into equal parts using a self-calibration technique.
At UME, the national angle standard is obtained by precisely dividing the circle using an air-cushioned rotary table connected to a Heidenhein ERP 880 encoder (0.001" resolution). Highly accurate, very small step angular magnitudes can be obtained with the nano-positioning mechanisms of the table. Calibration of precision angle standards is performed using a high resolution (0.005") autocolimator (Elcomat HR) with a rotary table. In addition to these instruments, Moore index tables, autocolimators, polygons, angle gauge blocks and precision straightedges are used for various angle measurements.
The unit of angle can also be obtained from the unit of length, using trigonometric calculations. Small angles are produced with a sine bar or similar equipment, and the calibration of the calipers (spirit levels, electronic calipers) is carried out. In the Dimensional Laboratories, small angle makers of various sizes and designs have been developed according to the purpose. These angle makers are used to obtain the SI angle unit radian with an uncertainty of 0.01" (50 nanoradians) and to calibrate gauges and autocalimators.
Surface Roughness Measurements and Nano Metrology Laboratory
The surface roughness of products significantly affects their mechanical and physical properties. The desired surface quality can be achieved by selecting and controlling appropriate production methods. The desired physical properties of the products such as friction, wear, wear, fit, sealing, fatigue, adhesion, optical surface, electrical and thermal contact can be adjusted by the production method.
Surface roughness measurements are performed at UME using a needle point roughness tester (Mahr MarSurf XCR-20). In addition to the measurement of all surface roughness parameters (Ra, Rz, Rmax, Rq, etc.), calibration of geometric roughness standard, (random) surface roughness standard and groove depth standards are performed in accordance with ISO 4287 and ISO 5436 standards.
Nanosensors are calibrated using flat mirror or differential interferometers. In the field of nanometrology, precision mask and precision line scale references are measured in our laboratory. For these measurements, optical imaging methods are used on the mask measuring device. The mask measuring system has an air-cushioned nano positioning and control system that can move very precisely in two dimensions (300 x 400 mm). The amount of movement of the table, which is made of zerodur material with zero elongation coefficient and has an L-shaped mirror on it, can be measured in 2 dimensions and at the nanometer level with a differential interferometer. The standards to be placed on this table are targeted with the help of a microscope with a digital camera and measured thanks to the precise movement of the table.
Geometric Standards and Form Measurements Laboratory
The form properties of products that are assembled and co-operate with each other are of utmost importance. Since the dimensional accuracy of high accuracy standards also depends on the form properties, form measurements are important. In short, form error is defined as the deviation of the shape of the product from the relevant ideal geometric shape (line, plane, circle, cylinder, etc.). Geometric form is expressed mathematically and there is no primary level standard. For this reason, measurement systems that can reproducibly generate geometric form without relying on a physical reference standard can be used for high-accuracy measurements of form parameters. With the help of error separation techniques, the form errors of the device can be detected and separated during the measurement and only the form errors of the measured surface can be detected at the primary level with high accuracy.
Linearity and steepness measurements are performed with the application of the error separation technique using a CMM device. The data taken with the CMM device is transferred to the software written by the laboratory, CMM errors are separated and the steepness and linearity errors of the standard are determined.
Planarity measurements of granite tables and slabs (plates), whose surfaces are used as reference, are carried out with electronic level meters and special software that evaluates the data received with these devices.
Measurements such as roundness, straightness, parallelism, cylindricity, etc. are performed using Mahr MFU800 and Mahr MMQ40 form measuring machines. Error separation methods are used for high accuracy measurements.
Diameter standards and other gauges are calibrated using a Mahr 828 CiM instrument modified by our laboratory. The instrument is equipped with a temperature control cabinet, temperature gauges and remotely controlled motor mechanisms that allow the measurement to be performed from outside the cabinet. Diameter standards up to 300 mm are calibrated using the gage substitution method.
Dimensional Measurements (Coordinate Metrology) Laboratory
Coordinate metrology has become more important due to the demands of industrial production by combining form and dimension measurements. UME activities in this field consist of calibration of cylinder standards, conical gauges, screw, bevel screw, gear wheel gauges and special gauges, measurement of workpieces and related research.
Topographic and Industrial Measurements Laboratory
A 10 m bench measuring system designed by Dimensional Laboratories is used for the calibration of steel rulers, tape measures and electronic distance meters. Optical tooling devices of different models and structures such as precision optical levelers, levelers, theodolites, telescopes, collimators and total stations are used according to the demands of the industry, defense industry and TAF, and solutions to measurement problems are produced.
Services Provided
Calibration / Testing Services
Training Services
Device Manufacturing Services
Consulting Services
Technical Hardware and Equipment
Reference devices used in the laboratory
- Mechanical short gauge block comparators
- Mechanical long gauge block dial indicator
- Short gauge block interferometer
- Mechanical angle turntables
- High precision automatic angle turntable
- Autocollimators
- Small angle producers
- Inclinometer calibration device
- Contact roughness measuring machine and Contour measuring machine
- Universal dimension measuring device
- Form measuring instruments
- Mask measuring device
- Coordinate measuring machine (CMM)
- 10 m measuring system for steel ruler and tape measure calibrations
- Precision optical level, level, theodolite, telescope, collimator and total station calibration system
- Profile projector
- Distance, angle and linearity measurement systems with laser interferometer
- Granite table and surface plate planarity measurement systems
- Piezo transducers (Nano positioner)
Ambient conditions
- Dimensional measurements and calibrations are performed at a reference temperature of 20°C
- In the metrology activities of the dimensional group laboratories, temperatures are kept at (20.0 ± 0.3) °C and (20.0 ± 0.5) °C and relative humidity at (45 ± 5) % depending on the laboratory.
MECHANICS GROUP
Projects and Collaborations
- TÜBİTAK 1001, 3D-Form project, 3D geometric characterization of cylindrical parts with nanometer precision (2008-2012)
- EURAMET FP7 EMRP SIB 58 ANGLES, Angle Metrology Project (2013-2016)
- EURAMET FP7 SEA-EU-NET 2-EU-ASEAN S&T Project, Harmonization of Scientific Policies of the European Union and South Asian Countries (2013-2016)
- EURAMET EMPIR Reference Algorithms and Metrology for FreeForm, Aquiferic and FreeForm Lenses (2016-2019)
- EURAMET EMN Advance Manufacturing Network, "Advanced manufacturing, a network of new and improved measurement methods to guarantee the quality of production processes and the resulting products
- EURAMET EMPIR Probe Trace, "Traceability for contact probes and needle-tipped measuring instruments" Project, (2019-2023)
- 20IND04 ATMOC, "Traceable Metrology for Optical Constants and Nanofilms from Soft X-Rays to IR for Advanced Manufacturing" Project, (2021-2024)
- 20IND09 PowerElec, "Metrology in the Production of Compound Semiconductors for Power Electronics" Project, (2021-2024)
For more informationContact Us
Email: ume@tubitak.gov.tr
Phone: 0 (262) 679 5000